RUBBER pARts production
Products made of rubber are used everywhere, and in sectors such as industry, rubber is also used to make hoses, washers, or belts. Temco Rubber Industrial Group can design the mold in the best way and produce the part in the required quantity according to your choice of rubber part.
Rubber Parts Production
The production of rubber parts, including O-rings ,washers and etc, has grown significantly in recent years. Today, most industrial devices and equipment are made of a wide variety of rubber parts. This is the reason why many factories and manufacturers are engaged in this field. It is expected that the production of rubber parts will increase in the future. In this article, we will examine the production of rubber parts.
Among the advantages of rubber parts, the following can be mentioned
- Very high flexibility
- Acceptable tensile strength
- High tear resistance
- High wear resistance
- Resistant to corrosive substances
- Excellent electrical insulation
Products made of rubber are used everywhere, and in sectors such as industry, rubber is also used to make hoses, washers, or belts. Temco Rubber Industrial Group can design the mold in the best way and produce the part in the required quantity according to your choice of rubber part.
Work Samples of Rubber Parts Productions
Rubber and rubber making
Rubber parts are usually produced in rubber factories and workshops. Generally, there are two types of rubber: natural rubber and synthetic rubber. Natural rubbers are produced from a type of native plant in Brazil. But synthetic rubbers are obtained through a chemical process from various synthetic polymers. Because of this, it lacks some of the unique properties of natural rubber.
In addition, it is not so easy to change the properties of natural rubber, while the properties of synthetic rubber can be changed according to its application. Synthetic rubber is usually used in the rubber industry.
Application of rubber parts in various industries
The technology and necessary devices for the production of this type of parts in the country have become more advanced than in the past years. Due to the advancement of mechanized machinery, rubber parts are made in different sizes and shapes.
Meanwhile, the world’s share of this market is only 35%. America ranks second after Asia. The cheapness of the raw materials, the large number of related industries, the existence of natural rubber and also the large population have made these two continents to be the leaders both in terms of production and consumption of rubber parts.
Methods of making rubber parts
Transfer molding, injection molding and compression molding can be considered as common methods in the production of rubber parts. These methods are used in many modern rubber production workshops today. In the following, we will describe each of the production methods of rubber parts.
Compression molding
Compression molding is a cost-effective way to make rubber parts. By using this method, the amount of waste can be significantly reduced and the amount of waste can be minimized.
In the compression molding method, raw rubber is combined with complementary materials in the first step to make rubber parts. After this, the preforms are placed in the cavity and subjected to the appropriate pressure and temperature so that the cavities are accurately filled. After the preforms are pressed, the excess material will fall off and you can witness the preparation of the rubber piece.
Injection molding
If medium to high accuracy is required for the manufacture of rubber parts, injection molding methods can be used with sufficient confidence. In this method, material waste is greatly reduced and parts can be produced in a short period of time. Injection molding is considered a suitable option from the economic point of view.
The manufacturing of rubber parts by injection molding method is that first the rubber parts are loaded according to the holes of the mold and are prepared to enter the warehouse. After this, the materials are gradually heated and enter the storage area. In the next step, the materials are injected into the mold with high pressure using pistons and are removed from the machine after baking.
Transfer molding
The production and manufacture of rubber parts using transfer molding methods is such that after preparation, the preforms enter the boiler and are put under pressure, then they are transferred to the desired chambers by means of drains that exist.
Transfer molding will be suitable for the production of those rubber parts where the exact size of the part is very important, but instead, in this method, more waste can be produced.