Custom Mold Manufacturing & Precision Tooling

At Temco Rubber, we design, engineer, and machine high-precision industrial molds for elastomeric and silicone parts. By leveraging advanced CNC centers and EDM systems, we provide in-house multi-cavity tooling solutions built to optimize material flow and maximize production yield.

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Custom Rubber Mold Manufacturing

Industrial Tooling Capabilities

We build optimized, high-durability molds designed for various polymer molding methods, guaranteeing minimal flash, strategic venting, and maximum lifecycle efficiency.

Liquid Silicone Rubber (LSR) Injection Tooling

LSR mold manufacturing demands extreme precision and thermal management. Our LSR molds integrate specialized cold runner blocks and hydraulic needle-valve gating systems. This allows for direct gating into the cavity, enabling fully automated, waste-free, and flash-free component production.

  • Integrated cold runner systems with water-cooling channels
  • High-cavitation designs supporting up to 256 cavities
  • Engineered with precise thermal barriers between cold decks and hot cavities
  • In-house manufacturing of micro-inserts for textured or superhydrophobic surfaces
Liquid Silicone Rubber LSR Injection Tooling

Compression & Transfer Molds

For processing high-consistency rubber (HCR) and industrial elastomers, we manufacture high-capacity compression and transfer molds. Transfer molds utilize integrated ITM pots and runner manifolds to distribute material evenly into closed cavities. Compression molds feature precision-ground land areas to ensure clean parting lines and simple deflashing.

  • Precision-machined steel plates with optimized overflow channels
  • Integrated transfer plunger and runner systems for balanced cavity filling
  • Designed to resist severe clamping forces and hydraulic pressures
  • Engineered for rapid demolding with manual or automated ejection plates
Custom Rubber Compression Molds

Tooling Materials & Engineering Specifications

We select premium tool steel and aluminum alloys based on your production volume, chemical corrosiveness, and cycle-time expectations.

Tooling Steel Materials for Mold Manufacturing

Premium H13 Tool Steel

High-chromium hot-work steel providing outstanding resistance to thermal cracking and wear. Best suited for high-volume, abrasive compounds and medical LSR injection tooling.

Pre-Hardened P20 Steel

A versatile alloy providing excellent dimensional stability and uniform hardness. Highly cost-effective for medium-to-large compression molds and complex industrial plates.

High-Conductivity Aluminum

Specialized aluminum alloys featuring superior heat transfer and lightweight handling. Ideal for rapid prototyping, low-pressure molding systems, and accelerated cycle trials.

Advanced Surface Treatments

Available with Chrome plating, Teflon coatings, and chemical vapor deposition (CVD) to lower demolding friction, prevent residue build-up, and extend tool lifespans.

CAD/CAM Tooling Engineering & Simulation

Every successful production campaign depends on a perfectly engineered tool. Our in-house design team works directly from your 2D and 3D drawings (IGES, STEP, DXF) to perform comprehensive Design for Manufacturing (DFM) reviews. We optimize the cavity layouts, position parting lines to minimize flash, and locate venting channels to prevent burn marks or voids.

Using advanced Finite Element Analysis (FEA), we model polymer flow, shrinkage rates, and clamp-force distribution. This ensures that the final mold operates smoothly without warpage or uneven compression, delivering parts that strictly adhere to ISO 3302-1 precision tolerances.

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CAD CAM Rubber Mold Tooling Design

The 7-Step Tooling Lifecycle

Our fully integrated vertical workflow ensures absolute quality control from raw steel stock to first-article approvals.

01

DFM Review

Analyzing part drawings for demoldability, draft angles, and wall thicknesses.

02

Tool Design

Creating 3D assembly models with gate locations, venting, and overflow grooves.

03

CNC Machining

High-speed milling of mold cavities and plates within microscopic tolerances.

04

EDM Cavitation

Using electrical discharge machining (EDM) to produce intricate ribs or sharp corners.

05

Mold Fitting

Manual polishing, blue-matching, and assembly of plates, ejectors, and slides.

06

Sampling & Trial

Running initial press trials to produce physical parts for dimensional evaluation.

07

QA Release

Inspecting first-article products using 3D scanners before tooling approval.

Frequently Asked Questions

Find answers to technical questions about rubber and silicone mold manufacturing from our toolmaking specialists.

Which tool steel grades do you recommend for mold manufacturing? +
For high-volume production, medical LSR tooling, and highly abrasive compounds, we recommend premium hardened tool steel such as H13. For standard compression and transfer molds of medium-to-large sizes, pre-hardened steels like P20 provide excellent longevity, wear resistance, and cost efficiency.
How do you handle mold shrinkage factors for rubber and silicone? +
Elastomer shrinkage is highly dependent on compound rheology, vulcanization temperature, and part geometry. Our engineering team utilizes advanced material databases and past shrinkage records to scale the mold cavity dimensions during the CAD design phase, ensuring the final molded components match the desired nominal dimensions perfectly.
Can you modify or repair existing customer-owned tooling? +
Yes. Because we operate a fully equipped, in-house tooling workshop with advanced CNC and EDM machinery, we can modify, repair, or re-machine existing molds. This includes adding cavities, correcting parting lines, replacing worn ejector pins, and applying new surface coatings.

Explore Our Specialized Capabilities

Discover how our in-house engineering and materials division can optimize your custom production runs.

Optimize Your Elastomer Production Lifecycle

Connect with Temco Rubber's engineering division. From initial draft design to full-scale multi-cavity injection molds, we provide the precision tooling your manufacturing demands.

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